苹果Thermal Manufacturing Quality Engineer
任职要求
Minimum Qualifications • MS degree or equivalent experience in Mechanical/Materials/Data Engineering is required, MBA / PhD degree is a plus. • Experience with mechanical part development, design, and qualification • Knowledgable about current state-of-art production processes of module assembly and inspection Preferred Qualifications • Hands-on experience with performance characterization techniques and reliability testing • Experience developing processes quality plans, supplier quality management, inspection solutions, and driving corrective actions/failure analysis efforts • Familiarity with GD&T practices, Metrology, PFMEA and tolerance analysis. • Project management experience and a deep understanding of problem solving tools including design of experiments, FA, and statistical tools. • Strong communication skills and passion to learn and adapt to a dynamic environment. • Strong big-data analysis skill with multiple tools like JMP/Python/Tableau is preferred. • Knowledgable about heat transfer theory, acoustics analysis, module assembly, AOI, testing, SMT, AI/ML will be a plus
工作职责
Thermal Module Quality Engineers will be fearless leaders capable of working with multi-functional teams to identify risks, explore solutions, reach consensus and implement mitigations as quickly and efficiently as possible. You will evaluate dimensional, functional, and cosmetic challenges through statistical analyses to make data-driven decisions as well as: - Drive quality readiness at the factory for development builds and mass production. Drive all quality issues in development builds to timely closure. - Collaborate with design, engineering teams to set appropriate quality control/Inspection/metrology stations on the production line. Drive IQC, IPQC, OQC and ORT - Drive qualification efforts in a wide variety of areas such as metrology, function inspection, cosmetic during module assembly. - Perform failure analysis to understand thermal failure modes and implement preventive measures. - Lead quality related functions for a program and serve as a project manager to push efforts at supplier locations. - Write, assess, and audit validation tests both internally and at the vendors. - Drive vendor process performance improvements through objective measurements using yield gap analysis. - Drive inspection optimization
- Responsible for developing the quality plan, infrastructure and its implementation for new projects by working closely with Apple multi-functional teams and the suppliers. - Support for NPI build activities and also support in MP. - Applies quality and reliability concepts during our products development phase as well as in the mass production to put in place quality controls in the manufacturing process. - Thoroughly understands the design and manufacturing process as well as capabilities of various manufacturing processes used and designs appropriate testing/controls to guarantee output quality. - Works with equipment vendors to design metrology (measurement inspection) equipment, approves DFMs and applies metrology concepts in qualification and validation of equipment. - Uses statistical tools to make everyday decisions such as sample size calculations, distribution analysis, process capability, etc and move the program forward. - Closely collaborates with the multi-functional team in the product development phase to assess product risks and paths to mitigate them. - Participates in the development and implementation of Product Quality Plan (PQP). - Develops specific quality programs during development and qualification stages. - Reviews product design to ensure quality objectives are met. - Closely work with suppliers to meet the quality expectations. - Collaborate with the suppliers and Apple multi-functional team to help set up the IQC, IPQC, OQC and ORT processes for key parts. - Establishes discovery audit procedures and ensures performance to standards by Apple test personnel.
Role： Tesla Energy is looking for a motivated Firmware Integration Engineer to bring the next generation of Residential and Industrial charging products to the market. As a member of the Firmware Integration team, you will be responsible for delivering high quality firmware, software, and hardware to the manufacturing line. You will architect the software solutions for manufacturing quality Energy products (e.g. Powerwall, Megapack) in our factories. Rethink manufacturing processes and test equipment dependency with our in-house product and design teams. Engineer a software stack capable of ultra-high volume production capacity across our entire supply chain. Ensure flexibility within our product design and manufacturing test functionality to achieve critical business objectives. You will have the opportunity to solve challenging problems on the production line and in the field. Collaborate closely with hardware, manufacturing, and service engineering to design firmware and automation solutions for a seamless commissioning experience. You will show outstanding organizational and communication skills and an eagerness to learn in an ever-evolving environment. Manage your projects with a positive attitude and be a team player in a collaborative work environment. Responsibilities： · Develop, enhance and debug new and existing software in C, Python, or Golang. · Perform hardware and firmware integration of current and next generation Tesla charging systems. · Author product test specification of home and commercial charging products for optimal coverage at each step in the assembly process. · Design robust and exhaustive test procedures for high voltage power electronics, battery modules, thermal systems, and solar product assemblies. · Contribute to software architecture design, development of software applications, and integration into manufacturing processes and production lines. · Track and communicate project status and risks to the wider organization. Interact with engineers from multiple teams. · Hands-on with hardware bring up, debug issues and devise solution paths. · Provide technical and leadership excellence for the team. You will make critical decisions and lead from the front with support from experienced engineers. · The position duties may require travel to Tesla and/or supplier factories.
• Build test methodology, infrastructure and flow to ensure board/tray/rack/cluster level alignment to manufacture specifications that affect yield , cost, performance, reliability&stability, thermal and power. • Craft test strategies for new features, including specifications and validation of test equipment and diagnostic software to bridge gaps between product design targets and manufacturing testability. • Create processes that improves quality/coverage key KPIs (DPPM, failure rate trends, etc) in our production screen flows. • Perform or automate test runs, analyze and visualize data to ensure a high-quality test, and guide debug for yield or escape issues. • Partner with test engineering and operations teams to implementing efficient manufacturable test solutions.
Responsibilities and activities for this position include the following: • Serve as Apple’s in-region thermal expert by leveraging a thorough understanding of the system-level and module-level thermal design and validation requirements. Experience in passive device thermal design is preferred. • Collaborate with U.S.-based Senior Thermal Engineers on technology evaluation, design investigation and process development for new products. • Guide and execute thermal testing at OEM and suppliers factories; Complete data reduction/analysis and prepare test reports. • Establish and manage relationships with thermal suppliers to identify emerging technologies and collaborate with them on the development of new technologies to meet Apple’s product roadmap needs. • Take the leading role in suggesting or adopting ideas for improving productivity and quality of thermal components. • Provide in-region expertise for root cause and corrective action of system thermal failures and defective thermal parts/materials. • Train engineers at OEM and vendor factories to produce high quality products using well-defined specifications, advanced production processes and update-to-date validation tools and codes.